mutao paddle dryer company

Reliable Paddle Sludge Dryer Manufacturer

Mutao specializing in advanced sludge treatment solutions, our company leads in the design and manufacture of high-efficiency paddle sludge dryers, screw press sludge dewatering machine, polymer make up unit, sludge conveyer, etc. engineered to transform industrial and municipal sludge into valuable resources through innovative drying technology, ensuring sustainable operations and optimal energy use for clients worldwide.

Paddle Dryer References

Applications

Paddle sludge dryers with the purpose of drying sludge in different types of industries, turning it for disposal or reuse. The heat source can be electricity, gas or steam heat from projects site, the operation is stable comparing to other type of sludge dryers, such as low temperature sludge dryer, thin film sludge dryer, etc.

Municipal Wastewater Treatment: Drying the sludge from municipal wastewater treatment plants, specially from dissolved air flotation, making it suitable for disposal or reuse as a soil conditioner or biofuel.

Industrial Sludge Treatment: Drying sludge from different industries such as chemicals, pharmaceuticals, food and beverage, and paper manufacturing, oil processing, reducing the sludge volume for disposal and further processing.

Agriculture: Drying livestock manure and other organic sludge into a dryer, and use as a fertilizer or soil amendment.

Energy Production: Put sludge into a dryer, high-calorific value sludge that can be used as a fuel in incinerators or in co-firing with coal in power plants.

Resource Recovery: After drying process, extracting valuable substances from sludge, such as metals in industrial sludge after drying.

Environmental Remediation: Treating contaminated soils or industrial by-products that contain moisture, transportation,  disposal.

Reducing the moisture content of sludge, paddle sludge dryers not only minimize the volume and weight of the sludge but also mitigate environmental impact, making sludge treatment processes more sustainable and cost-effective.

Get A free quote

Paddle Sludge Dryer Benefits

sludge paddle dryer
Minimize Sludge Volume:
Significantly reduce the sludge volume and weight, leading to lower transportation and disposal costs.
Energy Efficiency:
Design to maximize heat transfer to the sludge, the paddle sludge dryers operate with high thermal efficiency, using energy recovery systems to minimize heat loss.
Improved Sludge Quality:
The drying process results in a stable, sanitized end product with reduced pathogen level, making the sludge safer for disposal or use as a soil conditioner, depending on local regulations.
Sludge Versatility:
Capable of handling a wide range of sludge types, including municipal wastewater sludge, industrial sludge, and biosolids, etc.
Odor and Dust Control:
Enclosed systems minimize odor emissions and dust generation, improving workplace safety and reducing environmental impact.
Low Maintenance:
The mechanical simplicity of paddle sludge dryers, coupled with the use of durable material, leads to lower maintenance cost.
Automatic Operation:
Designed for continuous operation, the paddle sludge dryer can process sludge around the clock, improving efficiency and throughput for sludge management operations.
Resource Recovery:
Our paddle sludge dryers support resource recovery efforts, turning waste into a resource for energy production or agricultural use.
Environmental Compliance:
Our paddle sludge dryer helps projects meet environmental regulations regarding waste disposal and emissions, contributing to a more sustainable operation.
Customization:
Our paddle sludge dryer can be tailored to fit specific process requirements, including size, drying capacity, and heat sources, ensuring optimal performance for each application.By incorporating a paddle sludge dryer into their sludge management strategy, facilities can achieve cost savings, operational efficiencies, and environmental benefits, making it a compelling solution for sludge drying solution.
GET A FREE QUOTE

Paddle Sludge Dryer Flow Chart

paddle sludge dryer flow chart

Preliminary Sludge Dewatering (optional):

The sludge may go through a screw press dewatering process to reduce moisture content before drying.

Sludge Feeding:

Sludge is feeding into the paddle dryer through a sludge conveyor.

Heating and Drying:

Feeding into the paddle sludge dryer, where it is heated and agitated by rotating paddles, facilitating efficient moisture evaporation.

Water Vapor Evacuation:

Evaporated moisture is removed from the paddle sludge dryer through a ventilation system in the drying process.

Cooling (optional):

The dried sludge may pass through a cooling section if the final product needs to be at a lower temperature for handling or further processing.

Discharge:

The dried sludge is discharged, typically moving to a storage area or directly to its next disposal stage.

Dust and Odor Control:

Systems are in place to manage dust and control odors during the drying process, ensuring environmental compliance.

Energy Recovery (optional):

Some systems incorporate energy recovery units to utilize the heat generated from the drying process, improving overall efficiency, such as using steam heat as drying source.

GET A FREE QUOTE

Paddle Sludge Dryer Manufacturing Process

Design and Engineering

Initial Assessment: Understand customers’ needs, including the type of sludge, moisture content, drying capacity, and energy efficiency requirements.

Custom Design: Engineers design the dryer system, focusing on the capacity of the paddle sludge dryer, the configuration of paddles, heating sources (gas, oil or steam), and the material of construction to handle corrosive or abrasive sludges.

Material Selection

Select materials that can handle high temperatures, corrosion, and wear. 

Manufacturing

Paddle Shafts and Blades: These are precision-engineered for optimal heat transfer and agitation, ensuring uniform drying.

Shell: Fabricated to handle the internal pressures and temperatures that will be exposed to during operations.

Heating System: Depending on the heating sources (steam, oil, gas), appropriate coils are designed and fabricated.

Assembly

Assemble the shell, paddle shafts, blades, and heating system, and also include the installation of insulation, motors, gearboxes, and control panels to manage the drying process.

Testing and Quality Assurance

Dry Run Tests: Ensure the paddle sludge dryer is operating smoothly without loading.

Heating Tests: Verify the heating system of paddle sludge dryer works as expect and reaches the required temperatures.

Safety Checks: Ensure all paddle sludge dryer safety features, such as pressure relief valves and temperature sensors, are installed and functional.

Painting and Finishing

Apply corrosion-resistant coatings, especially for parts exposed to harsh environments.

Paddle sludge dryer is assembly with necessary aesthetic and protective coatings.

GET A FREE QUOTE

Why Choose Us as Paddle Sludge Dryer Supplier

Our Paddle Sludge Dryer Workshop

After-Sales Support

1. Help Desk and Technical Support Services

Such after-sales support may come free with the purchase of an item and may also be sold as part of a more comprehensive service plan, such as how Best Buy Co. sells Geek Squad computer-related service plans.1 Service offered through a help or support desk may include technical assistance for personal computers, mobile phones, software, machinery and a variety of other products.

2. Real-Time Online Support 

Real-time online support includes email, chat, forums, and a social media interface (and monitoring) that assists in responding to public complaints and criticisms. This may include handling returns or repairs.

3. Automated Customer Service Lines

Automated customer service lines can give advice and solutions to frequent or even more complex issues and questions. Typically, rather than employing more human customer service representatives, automated responses and bots allow customers to easily access support at any time, either by phone or online.

4. Automated Support Resources

This may include easily-accessible online solutions that involve forums where customers may interact with other users or experts, post questions, or search for answers.

Ready to Get the Perfect Product?

Contact Us to Get A Free Consultation

Paddle Sludge Dryer FAQs

MUTAO paddle sludge dryer is an efficient thermal technology designed for the continuous drying of sludge, utilizing dual counter-rotating shafts with intermeshing paddles to ensure uniform heating and optimal moisture reduction.

the heat source could be gas, oil or steam, our paddle sludge dryer could use for WWTP, Bio solids, chemical sludge, etc.

Paddle sludge dryer is now considering a more stable and stainable way to handle sludge wastes. Reducing the moisture content of sludge, paddle sludge dryers not only minimize the volume and weight of the sludge but also mitigate environmental impact, making sludge treatment processes more sustainable and cost-effective.

Paddle sludge dryers apply in different industries for the drying of sludge, turning it for disposal or reuse. The heat source can be electricity, gas or steam heat from projects site, the operation is stable comparing to other type of sludge dryers, such as low temperature sludge dryer, thin film sludge dryer, etc. we will provide technical data if you have projects that considering paddle sludge dryer!

Our paddle sludge dryer is designed to set 140C-160C to maximize using the heat source.

Our paddle sludge dryer can be tailored to fit specific process requirements, including size, drying capacity, and heat sources, ensuring optimal performance for each application.By incorporating a paddle sludge dryer into their sludge management strategy, facilities can achieve cost savings, operational efficiencies, and environmental benefits, making it a compelling solution for sludge drying management.

Paddle sludge dryers are using in different industries for the drying of sludge, turning it for disposal or reuse. The heat source can be electricity, gas or steam heat from projects site, the operation is stable comparing to other type of sludge dryers, such as low temperature sludge dryer, thin film sludge dryer, etc.

Contact Us